Ethernet adventure

It seemed so simple at first.

This is not my usual sort of post – where I regale you with stories of adventures in the woods. This time it is right here at home, and explores the challenges of home networking. I know at least one reader who is eagerly waiting to hear the story. (Hi Steve!)

The arrival of a new Tesla led us to install a new electric circuit and new breaker box, so we could install a 50A circuit that could charge the car faster than a snail could walk from here to Hanover. In doing so, the original 1998 electric line to the garage was abandoned. All was well, and the Tesla was happily slurping power from the new feed.

But then the Tesla notified me it was time for a software update. Indeed, my car has seen three software updates in the 6 weeks since it arrived… each time adding more features, tweaking the performance, and adjusting the user interface. Great! Except it needs Wi-Fi to download those updates, and my garage only gets a weak signal from the Wi-Fi router inside the house.

So I had a bright idea… I would install a new Wi-Fi access point (AP) in the garage, and serve it by pulling an Ethernet cable from the house to the garage, through the underground conduit that carried the old (now dead) electric cable to the garage. Easy, right?

First, I had to find the ends of the conduit outside – one end on the house, the other end on the garage. That was easy; they are quite visible. Second, I had to find the cable inside the house; that was easy, the electricians left it dangling inside the mechanical room. However, it was unclear how the line ran from the mechanical room to the outside conduit, and it was even more unclear how I could get an Ethernet cable from the switchroom to that conduit.

To make a long story short, after a lot of poking around I discovered a blank wall plate on the ceiling of the basement bathroom – which happened to give access to that old electric line. From there I was able to reach the exterior conduit, and from there I was able to drill some holes to pass a cable to the switchroom.

The real adventure was outside. The electric cable would not budge when I pulled at either end, so I dug a trench to find out why. It turns out the conduit ended just a few inches below the surface; the electrician just laid the naked cable in the ground. 😦 And, because it runs under a brick walkway – one we built 15 years ago with great effort – I could not dig up the whole cable and install a new conduit. With my hand, I tunneled as far as I could reach under the walk and was able to loosen the soil just enough to pull out the electric cable and pull through a new Ethernet cable. This time I installed a conduit – as far as I could – to better protect the new cable.

Once the hard work of digging, pulling, and backfilling was done, I was quickly able to run the cable inside the garage to the point where I wanted it, install a new wall box and wall plate, and punch-down the cable to a new wall jack. Similarly, inside the house I was able to snake the cable through two walls and under some stairs to the switchroom – mostly neat and tidy, albeit with a bit of cable showing above the bathroom mirror.

I punched-down the cable on my switch panel – one of the few remaining ports on an extensive house-wide network. (At this point, some of you will wonder why I installed a 72-port switch panel and nearly as many CatV cable runs throughout the house. When we built the house, Wi-Fi did not exist yet; I was actually installing LocalTalk as well as Ethernet and telephone.)

Excited to have the cable finally in place, I plugged in an AP in the garage. Nothing; it could not see any Ethernet signal. Bummer! I was worried I’d torn the cable, or twisted it somehow, in the rough process of pulling it through soil and gravel. I borrowed an RJ45 continuity tester (thanks Rich!) and confirmed that all was well – but still could not get any Ethernet device (AP or laptop) to recognize a working Ethernet signal. So I re-punched both ends of the cable (thanks to Rich for lending me a proper punch-down tool!) – but still no luck.

Finally I replaced the wall jack, and it worked. Apparently, all my troubles boiled down to this $3 plastic part.

This CatV wall jack cost $3.27 at Home Depot; either the jack was faulty or my connections to it had damage the wires or the jack enough to make it unworkable for proper Ethernet devices.

Ok – not such an exciting adventure. But it’s always gratifying when a do-it-yourself project actually works out.

Pizza oven

Andy’s summer project.

Last weekend we held a launch party for Andy’s summer project, a Pompeii-style pizza oven. Andy has been dreaming about making a pizza oven for years, and it seemed like a good pre-college summer project. It turns out to be a lot more work than one might expect! We were fortunate to have expert advice and assistance from Doc, who has built several such ovens and whose YouTube video series has been viewed hundreds of thousands of times. We chose to simplify the process a bit, by using a kit from Forno Bravo. Doc’s advice was invaluable in making sure we ordered the right kit, used the right kind of mortar, the right kind of bricks, the right methods for construction, down to the right kind of flour and tomato sauce for the pizza. The results were outstanding!

Andy pulls out the first pizza.

Due to a back injury in early August, I personally helped very little in the actual construction. Andy and Doc did most of it, with help from Pam and Mara. Check out the photo gallery to get a sense of the many steps involved over two and a half months of effort.

Andy and Doc, proud of the new pizza oven.

Next summer Andy will complete the project, adding tiles and a countertop on the front, tiles on the dome, and structural-skin coating on the sides of the base.

#ShutDownSTEM day

A beginning.

Taking the day off from this personal blog, and most of my academic work as well, to reflect – and make plans – in the spirit of today’s #ShutDownSTEM event. If you are not familiar with #ShutDownSTEM or #ShutDownAcademia, please check out and this AAAS statement.

I recognize that a one-day pause is, while valuable, not sufficient. At least for me, I see it as an opportunity to plan for future action, not only as a symbolic single day of reflection, but as the beginning of an ongoing effort.